Bubble Film Machine
Bubble wrap is a flexible plastic sheeting containing numerous small air pockets, used in cushioning items during shipment. Standard average bubble diameter is 5 - 35mm and height about 4mm. Bubble wrap is lightweight, water resistant, reusable non-scratching.
About us
RUIAN UTO MACHINERY FACTORY is an enterprise specializing in the research and development, manufacturing, marketing and service of air bubble wrap film machine, cast stretch film machine, blown film machine, bag making machine & related accessories.UTOPLAS, brand of Ruian UTO Machinery Factory which located in the machinery manufacturing center Ruian city. Our equipments are selling well and gain wide praises at home & abroad. In the past time, we served and helped our customers get successful in their local markets and created a strong long-term cooperation with them.
Why Choose Us
Our history
Ruian uto machinery factory is an enterprise specializing in the research and development, manufacturing, marketing and service of air bubble wrap film machine, cast stretch film machine, blown film machine, bag making machine & related accessories.
Our service
Utoplas, brand of ruian uto machinery factory which located in the machinery manufacturing center ruian city. Our equipments are selling well and gain wide praises at home & abroad. In the past time, we served and helped our customers get successful in their local markets and created a strong long-term cooperation with them.
Product quality
We are making great efforts to develop new products to meet different requirements. Our company has professional engineer to strictly control the product quality.
Professional service
Adhering to the business principle of mutual benefits, we have had a reliable reputation among our customers because of our professional services, quality products and competitive prices.
2 Layers Air Bubble Film Wrap Making Machine
The extruder device is specially designed for larger capacity and stable extrusion. Both new and recycled pellets can be applied. A patented design of fast screen changer is employed. This air bubble film wrap making machine can rewind bubble film with paper core or coreless. The operator only needs to set up length and take off finished rolls. The machine is ce certificated. It's controlled by plc for easy and convenient operation.
3 Layer Air Bubble Film Lamination Machine
This machine can produce 3 layer air bubble film; it can also make multi layer film and forming to air bubble film.Utoplas air bubble film machine can make air bubble film/air bubble film sheet, air bubble film bag, perforate air bubble film. Air bubble film has been widely used in packaging, insulation and construction material fields.
4 Layer Air Bubble Film Lamination Machine
Utoplas 4 layer air bubble film lamination machine are fast production speed, strong bubble form, and the bubble inside is full of air. The machine is equipped with automatic re-winder with tension control; therefore the operator only needs to take-off the bubble film by hand and don't need to control it by any other function. The machine can do in-line lamination with other materials and crusher edge to recycle the scraps, so it is very convenient and economical.
5 Layer Air Bubble Film Lamination Machine
Utoplas five layer air bubble film lamination machine can make air bubble film/air bubble film sheet, air bubble film bag, perforate air bubble film. Air bubble film has been widely used in packaging, insulation and construction material fields.
7 Layer Laminated Air Bubble Film Machine
With high output and low products weight to save raw material cost, weight can be from 30 gsm to 300 gsm and the weight of each layer can be adjusted. The both mono layer or co-extrusion layer are available produced by our machine, co-extrusion for nylon air bubble film will be more strength. Air bubble film can be double side in-line lamination with other material to become 5 layers, or dual forming station for 7 layers.
Bubble wrap is a flexible plastic sheeting containing numerous small air pockets, used in cushioning items during shipment. Standard average bubble diameter is 5 - 35mm and height about 4mm. Bubble wrap is lightweight, water resistant, reusable non-scratching. And, commonly used for packing fragile items. Also called 'bubble pack'. To protect any item in transit packaging - for cushioning lightweight, medium weight or heavy weight products.
This bubble film machine can produce 2-3 layer air bubble film; it can also make multi layer film and forming to air bubble film.Bubble wrap is a flexible plastic sheeting containing numerous small air pockets, used in cushioning items during shipment. Standard average bubble diameter is 5 - 35mm and height about 4mm.
Air Bubble Film Making Machine
The air bubble film making machine is suitable for producing bubble film and bubble film packaging products. Air bubble film making machine has a unique flip-up winding mechanism, which is simple and convenient to operate. The film has good shock absorption and impact resistance, heat seal ability, corrosion resistance, and good transparency. Therefore, it is widely used in household postal packaging, precision instruments, bicycles, polyurethane furniture and other packaging.
Air Bubble Wrap Making Machine
This air bubble wrap making machine air bubble sheets machine, air bubble film extrusion machine, air bubble film machine.Polyethylene air cushion film (also called polyethylene bubble film), which is divided into two kind: Ordinary polyethylene aircushion film and composite polyethylene air cushion film, is a kind of packing material which has been widely used at present.
What is Bubble Film Machine?
Bubble film machine is a specialized equipment designed to produce bubble wrap and other protective packaging materials. The machine work by feeding plastic film into a series of rollers that create pockets of air, which are then sealed to create the familiar bubble wrap texture.Bubble wrap is a flexible plastic sheeting containing numerous small air pockets, used in cushioning items during shipment. Standard average bubble diameter is 5 - 35mm and height about 4mm. Bubble wrap is lightweight, water resistant, reusable non-scratching.
Advantages of Bubble Film Machine
Cost-effective
By producing your own bubble wrap and protective packaging materials in-house, you can reduce the overall packaging costs and save money.
Customizable
Air bubble film extrusion machines offer flexibility in terms of bubble size, thickness, and spacing, allowing you to create customized packaging materials that meet the specific needs.
Increased efficiency
With an air bubble film machine, you can produce bubble wrap and other protective materials quickly and easily, streamlining the packaging process and increasing the overall efficiency.
Better protection for products
Bubble wrap and other protective materials created by air bubble film machines provide excellent cushioning and shock absorption, reducing the risk of damage to products during shipping and storage.
How Does The Bubble Film Machine Improve Work Efficiency
The production process of the bubble film machine is to first add the dry polyethylene particles into the hopper, and then the particles enter the screw from the hopper by their own weight. When the screw contacts the inclined edge of the thread, the rotating inclined plastic face produces a vertical thrust with the inclined plastic face, and the particles are pushed forward. During the push process, due to the friction between the plastic and the screw and the plastic and the barrel, as well as the collision friction between the particles, the plastic is also melted due to the external heating of the barrel. The molten plastic is filtered by the machine head to remove impurities from the mold, and the finished film is rolled into a cylinder after cooling, blowing and so on.
Electromagnetic heating (ih) technology is a new high frequency heating technology, after the research and development of researchers, the production of energy saving and environmental protection high frequency heating system, heating efficiency increased to 90% (up to 99.8%). According to the installation and testing of various plastic processing enterprises, the energy-saving and environmental protection high-frequency heating system has a very obvious energy-saving effect for plastic processing enterprises, saving electricity up to 30%-70%. Fully reflects its energy-saving advantages, for plastic processing enterprises to save a lot of electricity costs, improve production efficiency, improve the environment of the workshop, so as to directly reduce indirect production costs.
The bubble film machine refers to the equipment that can heat and extrude polyethylene raw materials to produce single-layer or double-layer composite air cushion film products. Mainly divided into single-layer bubble film machine, double-layer compound bubble film machine, three-layer compound bubble film machine, five-layer compound bubble film machine and seven-layer compound bubble film machine, etc.
The bubble film machine is mainly composed of five parts, namely: Extruder, electric control box, forming machine, tractor and coiler.
1. The extruder consists of a motor, a reducer, a screw, a barrel, a screen changer, a die and a heater, and is mainly responsible for the melting, filtration and extrusion of raw materials.
2. The forming machine is composed of forming roller and vacuum pump. There are three sizes of forming rollers (6mm, 10mm, 28mm), which can be configured according to customer requirements. The forming machine is mainly responsible for effectively forming the molten raw material extruded from the mold into an air cushion film product, which is a very important link.
3. The traction machine is composed of traction roller, slitting device and film guide roller, which is mainly responsible for effectively pulling the air cushion film from the forming roller.
4. The coiler consists of two film rolls, a turning device and a torque motor table. It is mainly responsible for effectively winding the air cushion film from the tractor, so that the air cushion film products can be wound, and then packaged and put into storage, which is also a part of the air cushion film production.
5.The electrical control cabinet of the bubble film machine is composed of a thermostat, electrical materials and frequency converters, and is mainly responsible for the central electrical control of the entire equipment.
Bubble Film Machine Maintenance Knowledge
Everyone knows that the composition of the bubble film machine is relatively complicated, so before we open the bubble film machine, we need to check the power supply, vacuum system, air pressure system and cooling system. After the device is started, check whether the rotation direction of each rotating part is correct. In addition, it is necessary to check the lubrication of the lubrication parts frequently, and at the same time, the bubble membrane electrometer instrument should be maintained properly as required.
It should be noted that before operating the equipment, the maintenance staff needs to read the instructions carefully to understand the control and adjustment functions, and pay attention to the safety signs at the same time; pay attention to the safety logo; wear a suitable protective suit; direct contact with equipment that works or generate heat at high temperatures, pay attention to the overflow of high temperature melts to cause burns; pay attention to scratches of precision parts; use the correct method to maintain the equipment.
Specify the staff to operate the equipment, so as not to let the extruder screw rotate empty when there is no material, so as not to scratch screws and warbers. When the device is stopped, if there is material in the barrel, before the boot is turned on, the temperature of the air bubble film machine must be raised to the specified requirements according to the requirements of the process requirements, and the heat preservation can be turned on for more than 30 minutes. If the temperature does not meet the requirements at this time, the bubble film machine is prohibited from starting to avoid damaging parts.
Pay attention to the maintenance of the bubble film machine during work. The bubble film machine is used for packaging electronic components, such as circuit boards, cards, cosmetics, small appliances, fragile items, etc. It is usually used in various industries such as cargo transportation, food packaging, product preservation, and biotechnology. It can be anti -static, and can also play a buffer and anti -vibration role.
For daily maintenance work for the equipment, not only must be maintained and maintained, but also washed. For example, the mold of the device is completely cleaned every three months each time. The bubble film machine needs to be repaired every two years.
When entering the material in the device, the fight must be kept clean and there must be no debris. It is strictly forbidden to enter the feed inlet to prevent damage to the machine and screw. If any abnormal noise is found during operation, stop running immediately.
In addition, when the device is in the maintenance process, one part of the person on the body cannot be placed in the device to avoid the sudden operation of the device and cause an accident. When the maintenance work is completed, the device must be first put the device first. Check the ground to ensure that the equipment can be activated when the equipment is well grounded.
Many people often do not take care of the equipment during maintenance work, so the service life of the equipment has been greatly reduced, and if it is not maintained in accordance with the correct method, there are even accidents. The above is the correct maintenance method of the bubble film machine. It is hoped that it can help everyone's maintenance and maintain the equipment, thereby extending the service life of the equipment.
How Should The Bubble Film Machine be Operated
The indispensable mechanical equipment in the production process of the bubble film machine is the bubble film machine, and the bubble film machine is actually a film containing a bubble interlayer in the middle of the film. How do we generally need to regulate the operation of the bubble film machine?
Check that the temperature control is in good condition, the heating appliances are in good condition, and pay attention to timely adjusting the heating temperature of each point within the index range.
Check the traction speed and control the film thickness.
Observe and adjust the uniform thickness of the film, and the folding diameter meets the standard.
Check the air storage cylinder pressure, not too high, but there should be a backup pressure.
Check and control the ratio of raw materials and mix evenly.
Check the raw materials for impurities, especially should be timely with magnets to check the iron mixed.
Check the speed reduction box and air compressor cylinder lubricating oil lubrication.
Regularly check the temperature rise of each running motor and the transmission of the bubble film machine.
In order to make the bubble film machine better, there are many contraindications during the operation of the bubble film machine. What are the contraindications when operating the bubble film machine?
The bubble film machine must assign a dedicated person to operate the equipment, and it is not allowed to run the extruder screw without material, so as to avoid the screw and the barrel from being scratched. After shutting down, if there is material in the barrel, before restarting, the temperature of each temperature zone must be raised to the specified requirements according to the process requirements, and the temperature can be turned on after keeping the temperature for more than 30 minutes. It is strictly forbidden to turn on before the temperature reaches the requirements. So as not to damage the machine parts.
When feeding the bubble film machine in the hopper, it must be clean to prevent metal debris, sand and small tools from entering the material port to prevent damage to the barrel and screw. If abnormal noise is found during operation, it should be stopped immediately for treatment.
How Wide is The Range of Bubble Film Machines
Bubble film machine has a wide range of applications in life, so what are the main aspects? What is the social penetration rate of the products made by the bubble film mechanism? Let's follow the editor to understand it.
Polyethylene air cushion film (also known as polyethylene air bubble film) is divided into ordinary polyethylene air bubble film machine and composite polyethylene air cushion film unit. It is currently a commonly used packaging material, which not only has good shock absorption and impact resistance. , heat sealability, anti-corrosion, good transparency and other advantages, widely used in household postal packages, precision instruments, bicycles, polyurethane furniture and other packaging. Because the middle layer of the air cushion film is filled with air, it is light, transparent, and elastic, with sound insulation, shock-proof and abrasion-proof performance. It is widely used in electronics, instruments, ceramics, handicrafts, household appliances, bicycle shops, kitchens, furniture and lacquer products. Shock-resistant cushioning packaging for products, glass products and precision instruments. It can be made into bubble bags, bubble kraft paper envelope bags, car sun shields, heat insulation seat cushions, heat insulation materials, etc.
Various special air cushion films such as anti-static can be manufactured by adding different additives to plastic raw materials. Anti-static air cushion film is used to package electronic components and components, such as boards, cards, etc., which can prevent static electricity and also play a role in buffering and anti-vibration.
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Our Factory
Ruian uto machinery factory is an enterprise specializing in the research and development, manufacturing, marketing and service of air bubble wrap film machine, cast stretch film machine, blown film machine, bag making machine & related accessories.
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